How Domino's cloud-enabled inkjet technologies are helping manufacturers in a COVID-19 world
Prior to the global pandemic, Australian manufacturers were already adopting and investing in Industry 4.0 to remain maximise efficiency and reduce downtime. Now with COVID-19 imposing remote working for much of the workforce in 2020, the utilisation of cyber connected systems allows manufacturers to rapidly adapt to new business conditions.
This article highlights how Industry 4.0 is empowering Australian manufacturers in achieving maximum efficiency in coding and marking processes
The first industrial revolution brought steam and the introduction of the first machines to mechanise production. The creation of electricity, mass production and assembly lines defined the evolution of industry 2.0. The widespread adoption of digital technologies and the introduction of automation stimulated the third industrial revolution.
This brings us to the fourth revolution, Industry 4.0, which is driven by four key trends:
- The increase in big data, computing power and connectivity
- Emergence of analytics and business-intelligence capabilities
- Development of human-machine interactions through touch interfaces and augmented reality
- Improvements in transferring digital instructions to the physical world, as demonstrated by 3D printing and advanced robotics.
Industry 4.0 is a globally accepted reality that is affecting nearly every industry worldwide, and is transforming how businesses operate. It introduces a 'smart factory', where cyber-physical systems monitor production processes and are capable of making decentralized decisions – for example, monitoring consumable levels in a printer and alerting users that a consumable changeover is required.
In an Industry 4.0 factory, every machine and computing device is integrated and connected to the internet, enabling them to send and receive data – this process is what's commonly known as the Internet of Things. The interconnectivity of these smart devices is empowering a step change in productivity, efficiency and customer-centric innovation for manufacturers.
For a factory or system to be considered Industry 4.0 it must include the following:
|Interoperability||Information Transparency||Technical Assistance||Decentralised Decisions|
|Machines, devices, sensors and people that connect and communicate with one another.||Connected devices create and record data to add context to what is being observed.||Machines or systems are capable of making informed decisions, problem solving, and assisting team members with complex or unsafe tasks.||Based on recorded data, cyber physical systems are able to make simple independent decisions and work autonomously.|
Domino and Industry 4.0
The release of Domino's i-Techx platform and the Domino Cloud service tool are shaping Industry 4.0 in the areas of coding and marking. Both built into Domino's inkjet technologies, the Ax-Series continuous inkjet printer and the lastest Gx-Series thermal inkjet pirnter are equipped with features to be ready for the factory of the future.
Designed from the ground up to be industry 4.0 ready, Domino's Ax and Gx-Series both easily integrate into existing production lines and supports a variety of standard factory automation communication protocols such as PACK-ML and OPC-UA.
Additionally, an array of integrated sensors automate system monitoring, allowing for proactive and predictive diagnostics and remote service support through the Internet of Things (IoT) and connection to the Domino Cloud.
The Domino Cloud provides powerful remote diagnostics, remote monitoring and customer reporting capabilities. For example, Domino's i-Techx platform collects a vast array of data on printer operation – from running performance to ink and makeup levels, to wear and tear on components. This data is can be accessed through the Domino Cloud dashboard where it can be viewed by the customer at any time, regardless of the location. This enables the customer to be alerted to any issues, retrieve data for Overall Equipment Effectiveness (OEE) calculations, and forecast ink and consumable orders.
Industry 4.0 Benefits
Domino's i-Techx platform and the Domino Cloud service tool provides manufacturers with error-free coding and system integration, as well as remote access and monitoring. This results in a smart and interconnected network of machines and processes that centralises and simplifies coding processes.
Moreover, through automation, streams of information for OEE calculations and cost structures can be closely monitored to maximise efficiency, resulting in reduced downtime and increased production at the lowest possible cost.
Decentralised systems can increase profitability for manufacturers by streamlining and speeding up decisions, resulting in increased revenue, market share and profits for many businesses.
For coding and marking processes, Industry 4.0 means that inaccurate codes and unplanned downtime caused by equipment will no longer be a problem faced by manufacturers. Coding and marking machines will become part of a single intelligent factory operation, capable of monitoring performance and assisting team members with making informed decisions.