How L’Oréal got their label liner out of landfill

Glassine Liner Recycling Case Study

Global beauty leader L’Oréal made a public stance on sustainability, committing to achieving zero waste to landfill across all their Distribution Centres by 2020. This included eliminating waste caused by label liner. To help L’Oréal achieve this goal, we introduced their team to label material supplier Avery Dennison, and their global liner waste recycling initiative.

The Challenge

As part of their global 2020 sustainability commitment, L’Oréal committed to sending zero waste to landfill. For their Australian distribution centre in Melbourne, that target presented a unique challenge – how to dispose of the glassine liner left over after applying labels to their packaging?

The Backstory

Liner is the backing that carries pressure-sensitive labels before application and once removed typically goes straight to landfill. Glassine liners are recyclable, however due to the logistics, cost and lack of a viable recycling channel, L’Oréal had not yet been able to divert their liner from landfill to recyclers.

This problem isn’t unique to L’Oréal. Brands and their printers discard millions of tonnes of label waste annually, with most of it going into landfill. Since no comprehensive system for the recycling of label waste existed, companies tend to view the exercise as both impractical and expensive.

Avery Dennison produce the label materials that are supplied to label converters who convert labels for brands like L’Oréal. To meet their own sustainability goal of eliminating 70 percent of liner waste from its value chain by 2025, Avery Dennison created their own recycling program.

As L’Oréal Australia’s incumbent label supplier, insignia was approached by L’Oréal’s team in search of a solution that would help them achieve their sustainability goal. In response, insignia facilitated an introduction between Avery Dennison and L’Oréal’s waste management company Wasteflex who worked together to implement a solution.

The Solution

Avery Dennison has launched a recycling program that sees glassine liner waste recycled to produce tissue paper that is used in the apparel and footwear industry and is itself able to be recycled again. The program may enable L’Oréal to divert more than six tonnes of liner waste from landfill within the first year.

“When insignia introduced us to Avery Dennison, who advised of their liner waste recycling program, we were quick to trial the proposed system.
Working with our waste management partner Wasteflex, and after a little bit of trial and error, we were able to start producing 500-kilogram bales of
glassine label liner for recycling every few weeks. This replaced our previous system of filling 30 1.5 cubic-meter bins per week,”

David O’Leary - National Logistics Manager, L’Oréal Australia.

Leasing a baler and paying for occasional recycling pickups has proven to be less expensive than twice-weekly waste collections and rising landfill fees. However, while a great incentive, the program’s affordability isn’t the only advantage.

“The savings in this program have been significant, but the biggest benefit for L’Oréal is being able to meet our zero waste to
landfill goal through the services and expertise of the companies of Wasteflex and Avery Dennison,” O’Leary said.

Baler installed at L'Oreal's Melbourne facility that compacts glassine liner waster into 500kg bales for recycling.

Marcel Cote, director of strategic marketing for Avery Dennison’s label and graphic materials operations in South Asia Pacific and Sub-Saharan Africa, said:

“Setting up a recycling service is our response to helping our customers and brand owners meet their sustainability commitments while reducing our
industry’s environmental impact. We hope that more businesses can help create a more beautiful future for all by embracing this recycling program.”

With the 2025 sustainability goal drawing closer, the development of sustainable processes like recycling label waste is more important than ever - to be able to achieve such goals it must be a collaborative process across the broader supply chain.

For further information

If you would like to find out more about the Australian Glassine Liner Recycling Program, contact insignia’s team on 1300 467 446 or or click one of the links below.

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